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Home » IMI TWTG Products » NEON Vibration Sensor (Ex)

NEON Vibration Sensor (Ex)

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Condition-based monitoring sensor for Industry 4.0 assets, designed for continuous vibration analysis of rotating equipment.

In many industrial sites, there is a variety of assets being used regularly without clear and timely information about their health status.

The future of asset performance management is changing. It is becoming ever more digitised, with data collected from Industrial IoT sensors providing insight and knowledge.

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The NEON Vibration Sensor sends alerts to maintenance engineers as soon as assets such as engines, conveyor belts and pumps start to fail. It sets off a trigger when a change of amplitude is detected in the vibration spectrum or when deviations in the data occur. An engineer is alerted to check on this asset to prevent it from failure or long-term damage, which saves costs and ensures operational uptime. Now, assets that are not under constant supervision from operators can be monitored around the clock.

The sensor uses locally run and over-the-air configurable algorithms to keep near real-time checks on the asset. These algorithms are designed to detect changes in the vibration fingerprint of the rotating equipment they are mounted on. All of this is delivered in the reliable NEON form factor, a battery-powered Industrial IoT device that communicates wirelessly via LoRaWAN. An IECEx / ATEX Zone 0 certification is available if required.

NEON product line – LoRa devices built for heavy industry

The NEON range supports industrial customers adopting LoRaWAN as the foundation for their Industrial IoT (IIoT) networks. LoRaWAN offers a secure and scalable solution that avoids vendor lock-in, supports tens of thousands of sensors, and covers entire sites with minimal gateway infrastructure. Its low-power design helps extend device lifetime, making it a cost-effective choice for long-term operations.

NEON enables a standardised approach to data collection across industrial environments. It integrates smoothly with existing IT ecosystems, helping you build connected, future-ready operations with minimal disruption

Key Areas

  • Detects early signs of equipment failure to reduce downtime and maintenance costs.
  • Ensures secure, scalable data integration with full ownership and LoRaWAN compatibility.
  • Enables fast, battery-powered installation for continuous monitoring in live environments.
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Key Benefits

  • LoRaWAN transmitter with remote vibration sensor
  • Process temperature -40°C to 80°C
  • IECEx zone 0 / ATEX zone 0 certified
  • 10-year battery life (depending on environment)
  • Integration with SolidRed Suite or other IoT platforms
  • LoRaWAN connectivity across global frequency bands
  • End-to-end encrypted data transmission
  • Measures RMS velocity, acceleration, and envelope spectrum
  • Wide range: 0.5 Hz to 6.66 kHz
  • Event-based alerts for vibration anomalies

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Fluid Controls Limited
50 Easter Park, Benyon Road
Aldermaston
Berkshire
United Kingdom
RG7 2PQ

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